When to clean or replace a chainsaw air filter

Thursday, April 16, 2020

A Guide to Cleaning and Replacing Your Chainsaw's Air Filter

Chainsaws are like cars: the more you use them, the more maintenance they need

You're probably already diligent about a chain sharpen here and a fresh spark plug there, but one of the most critical and often overlooked components is the air filter.

You need to replace an air filter when it no longer does its essential job of preventing dirt and debris from entering your chainsaw's engine and carburetor. 

A clogged filter will starve your engine of oxygen, and just like us, an engine that can't breathe won't perform well.

The Science of Airflow: Why a Clean Filter is Crucial

A chainsaw's 2-stroke engine creates power through the rapid combustion of a precise fuel-air mixture. The air filter's job is to allow a high volume of clean air into the carburetor to mix with the fuel. 

If the filter becomes clogged with sawdust and grime, it restricts airflow. This creates a "rich" fuel mixture (too much fuel, not enough air), which leads to:

  • Loss of Power: Incomplete combustion means less power is generated with each stroke.
  • Increased Fuel Consumption: The engine burns fuel inefficiently, so you'll be refueling more often.
  • Engine Bogging and Stalling: The engine will struggle to maintain RPMs under load and may cut out frequently.
  • Carbon Buildup: A rich mixture leads to excess carbon deposits on the spark plug and inside the engine, which can cause long-term damage.

How Do You Know When to Replace the Filter?

A simple visual check is your first step. If your filter looks anything like the image below, it definitely needs attention! But beyond looks, your saw will give you clear performance signals.

dirty air filter on a chainsaw

Consider cleaning or replacing your filter if you notice any of these issues:

  1. Does your chainsaw lack power when you're cutting?
  2. Is it harder to start than normal?
  3. Does it die or cut out more frequently than it should?

If you answered yes to any of these, a dirty air filter is a likely culprit.

When Should I Replace My Chainsaw Air Filter?

If you use your chainsaw frequently or professionally, you should inspect the filter regularly and replace it at least once a year. 

For the average homeowner who uses their saw occasionally, you'll find your filter lasts much longer. In this case, don't just replace it annually; inspect the filter once in a while and decide to replace it based on its condition. 

If it's torn, brittle, or so clogged that it can't be cleaned effectively, it's time for a new one.

๐Ÿ›’Finding the Right Replacement Filter

Major brands like Stihl, Husqvarna, Poulan, and Craftsman all offer their own branded replacement parts. 

You can also use aftermarket parts, but make sure they are from a quality manufacturer. A cheap "knock-off" part can do more harm than good. 

As long as you know the model number of your saw, you can find the right part. Simply search on Amazon with your engine brand, model number, and "air filter", and you'll find what you need.

๐ŸซงHow to Clean Your Chainsaw's Air Filter

If you're going to clean the filter instead of replacing it, here's how to do it right:

  1. Remove the Filter: Open the cylinder cover and carefully remove the air filter. Brush away any loose dirt from the housing before you take the filter out.
  2. Dry Clean First: Gently tap the filter on a hard surface to shake off loose dust and debris. You can also use an air compressor (blowing from the clean side out) or a vacuum cleaner to remove more stubborn particles.
  3. Wash if Necessary: For foam or felt filters, submerge them in a bucket of warm, soapy water. Let it soak for a few minutes, then gently scrub with a soft brush, like an old toothbrush.
  4. Rinse and Dry Completely: Rinse the filter thoroughly with clean water. It is absolutely crucial that you let the filter air dry completely before reinstalling it. Never use a wet filter!

Note that some filters, particularly paper ones, are not meant to be washed with water. Always check your user manual for specific cleaning instructions. 

And speaking of filters, don't forget to check your dryer's lint filter while you're in a cleaning mood!

Here’s a handy tutorial video on how to replace the air filter:

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